Kia Cee'd: Clutch Release Fork and Clutch Release Bearing / Repair procedures

Kia Cee'd JD Service Manual / Clutch System / Clutch Release Fork and Clutch Release Bearing / Repair procedures

Removal

Remove the transaxle assembly.

G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")

2.	Remove the clutch release bearing (A).

3.	Pull the clip (A).

4.	Remove the clutch release fork (A).

5.	Remove the boot (A).

Inspection

1.	Check for damage to boot.

2.	Check for deformation to clutch release fork.

3.	Check for deformation to clutch release bearing.

Installation

1.	Install the boot (A).

2.	Install the clip to the clutch release fork.

Apply to grease in location A, B and C.

Location	Quantity (g)	Remarks
A	0.3 ~ 0.5	Release bearing & Fork
B	0.5 ~ 1.0	Release Fork & Fulcrum
C	0.4 ~ 0.8	Release cylinder & Fork

Apply the grease to the hole surface of the clutch release bearing all around.

Specified grease: CASMOLY L9508

Amount: 0.5 ~ 1.0 g

5.	Install the clutch release fork (B), clutch release bearing (A).

Install the transaxle assembly.

G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")

Components and components location

Components 1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4. Clutch release bearing ...

Concentric Slave Cylinder Assembly

...

Other information:

Kia Cee'd JD Service Manual: Oil Pressure Switch Repair procedures
Removal and Installation 1. Remove the under cover. 2. Remove the oil drain plug, and drain the oil into a container. 3. Remove the oil pressure switch(A). Tightening torque : ...

Kia Cee'd JD Owners Manual: Horn
To sound the horn, press the horn symbol on your steering wheel. Check the horn regularly to be sure it operates properly. ✽ NOTICE To sound the horn, press the area indicated by the horn symbol on your steering wheel (see illustration). The horn will operate only when this area is ...