Kia Cee'd: Fuel Delivery System / Fuel Pump Repair procedures

Kia Cee'd Service Manual / Fuel System / Fuel Delivery System / Fuel Pump Repair procedures

Inspection
[Fuel pump]
1.
Turn the ignition switch OFF, and then remove battery (-) cable.
2.
Remove the fuel pump assembly.
3.
Check motor operation by fuel pump connector (A) connecting power (No.4) and ground (No.5).

 
Pin No.
Description
1
Fuel sender signal
2
 - 
3
Fuel sender ground
4
-
5
Fuel pump motor (+)
6
Fuel pump motor (-)

[Fuel sender]
1.
Turn the ignition switch OFF, and then remove battery (-) cable.
2.
Remove the fuel pump assembly.
3.
Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.

 
Pin No.
Description
1
Fuel sender signal
2
 - 
3
Fuel sender ground
4
-
5
Fuel pump motor (+)
6
Fuel pump motor (-)

4.
Also check that the resistance changes smoothly when the float is moved from "E" to "F".
 
Position
Resistance(Ω)
Capacity (ℓ)
E
197 ~ 203
3.7
 1/2
64.2 ~ 68.2
26.7
Sender (F)
6 ~ 10
52.6

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - “Release Residual Pressure in Fuel Line”)
2.
Remove the fuel pump service cover (A) after loosening the screws (B).

3.
Disconnect the fuel pump connector (A).
4.
Disconnect the fuel feed tube quick connector (B) and the vapor tube quick-connector (C).
5.
Remove the fuel pump plate cover (D) after removing the bolts.
6.
Remove the fuel pump from the fuel tank.

Installation
1.
Installation is reverse of removal.
  
Be careful of fuel pump direction (Refer to the groove in the fuel tank).
Fuel pump plate cover installation bolt :
2.0 ~ 2.9 N.m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2 lb-ft)
Fuel Tank Repair procedures
Removal 1. Release the residual pressure in the fuel line. (Refer to Fuel Delivery System - "Release Pressure in Fuel Line") 2. ...

Fuel Filter Repair procedures
Removal 1. Remove the fuel pump. (Refer to Fuel Delivery System - “Fuel Pump”) 2. Disconnect the electric pump & sender ...

Other information:

Kia Cee'd Service Manual: Purge Control Solenoid Valve (PCSV) Description and operation
Description Purge Control Solenoid Valve (PCSV) is installed on the surge tank and controls the passage between the canister and the intake manifold. It is a solenoid valve and is open when the ECM grounds the valve control line. When the passage is open (PCSV ON), fuel vapo ...

Kia Cee'd Owners Manual: Seat belt warning
Driver’s seat belt warning (1) As a reminder to the driver, the seat belt warning light will illuminate for approximately 6 seconds each time you turn the ignition switch ON regardless of belt fastening. If the driver’s seat belt is unfastened after the ignition switch is ON, the sea ...

© 2017-2019 www.kceed.com