Kia Cee'd: Ignition Lock Switch / Clutch Pedal Repair procedures

Kia Cee'd JD Service Manual / Clutch System / Ignition Lock Switch / Clutch Pedal Repair procedures

Removal

Remove the battery and battery tray.

G 1.6 MPI (Refer to Engine Electrical System - "Battery")

G 1.4 MPI (Refer to Engine Electrical System - "Battery")

D 1.6 TCI-U2 (Refer to Engine Electrical System - "Battery")

D 1.4 TCI-U2 (Refer to Engine Electrical System - "Battery")

G 1.6 GDI (Refer to Engine Electrical System - "Battery")

G 1.6 T-GDI (Refer to Engine Electrical System - "Battery")

Remove the ECM.

G 1.6 MPI (Refer to Engine Control / Fuel System - "Engine Control Module")

G 1.4 MPI (Refer to Engine Control / Fuel System - "Engine Control Module")

D 1.6 TCI-U2 (Refer to Engine Control / Fuel System - "Engine Control Module")

D 1.4 TCI-U2 (Refer to Engine Control / Fuel System - "Engine Control Module")

G 1.6 GDI (Refer to Engine Control / Fuel System - "Engine Control Module")

G 1.6 T-GDI (Refer to Engine Control / Fuel System - "Engine Control Module")

3.	The case of diesel vehicle, remove the fuel filter. D 1.6 TCI-U2 (Refer to Engine Control / Fuel System - "Fuel Filter") D 1.4 TCI-U2 (Refer to Engine Control / Fuel System - "Fuel Filter")

Disconnect the clutch tube (B) and reservoir hose (A) from the clutch master cylinder.

•	Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

[Gasoline]

[Diesel]

5.	Disconnect the ignition lock switch connector (A) and clutch switch connector (B) and EPB stroke sensor connector (C).

Remove the clutch pedal mounting nuts (D-3ea).

Tightening torque :

(D) 16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)

7.	Remove the clutch pedal and master cylinder together.

Remove the master cylinder from the clutch pedal.

(1)	Separate the push rod (C) after remove the pin (A) and washer (B).

(2)	Remove the master cylinder by rotating in a clockwise direction.

Installation

1.	Install in the reverse order of removal.

2.	After be equipped, perform bleeding air procedure in clutch release cylinder after pouring the brake fluid. (Refer to Clutch System - "Clutch release cylinder")

Clutch Pedal Components and components location

Components 1. Master cylinder 2. Ignition lock switch 3. Clutch switch 4. Pedal pad ...

Clutch Master Cylinder

...

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