Kia Cee'd: Quarter Fixed Glass / Repair procedures
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Put on gloves to protect your hands.
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Use seat covers to avoid damaging any surfaces.
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| 1. |
Remove the rear pillar trim.
(Refer to Interior Trim - "Rear Pillar Trim")
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| 2. |
Loosen the quarter fixed glass (A) mounting nuts.
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Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)
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| 3. |
Cut out the sealant using the sealant cutting tool [A(09861-31000)].
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Do not scrape down to the painted surface of the body;
damaged paint will interfere with proper bonding.
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Remove the rubber dam and fastereners from the body.
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Mask off surrounding surfaces before painting.
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| 4. |
Remove the quarter fixed glass.
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| 1. |
With a putt knife, scrape the old adhesive smooth to a thickness of
about 2mm (0.08 in.) on the bonding surface around the entire quarter
fixed glass flange.
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Do not scrape down to the painted surface of the body,
damaged paint will interfere with proper bonding.
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Mask off surrounding surfaces before painting.
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Remove the fasteners from the body.
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| 2. |
Clean the body bonding surface with a sponge dampened in alcohol. After
cleaning, keep oil, grease and water from getting on the surface.
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| 3. |
With a sponge, apply a light coat of glass primer along the edge of
the quarter fixed glass as shown, then lightly wipe it off with gauze
or cheese cloth :
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Do not apply body primer to the quarter fixed glass,
and do not get body and glass primer sponges mixed up.
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Never touch the primed surfaces with your hands. If
you do, the adhesive may not bond to the quarter fixed
glass properly, causing a leak after the quarter fixed
glass in installed.
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Keep water, dust, and abrasive materials away from the
primed surface.
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| 4. |
With a sponge, apply a light coat of body primer to the original adhesive
remaining around the flange. Let the body primer dry for at least 10
minutes.
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Do not apply glass primer to the body, and be careful
not to mix up glass and body primer sponges.
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Never touch the primed surfaces with your hands.
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| 5. |
Pack adhesive into the cartridge without air pockets to ensure continuous
delivery. Put the cartridge in a caulking gun, and run a bead of sealant
around the edge of the quarter fixed glass (A) as shown. Apply the adhesive
within 30 minutes after applying the glass primer. Make a slightly thicker
bead at each corner.
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| 6. |
Install the quarter fixed glass.
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| 7. |
Let the adhesive dry for at least one hour, then spray water over the
quarter fixed glass and check for leaks. Mark the leaking areas, let
the quarter fixed glass dry, then seal with sealant. Let the vehicle
stand for at least four hours after quarter fixed glass installation.
If the vehicle has to be used within the first four hours, it must be
driven slowly.
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| 8. |
Reinstall all remaining removed parts.
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| 9. |
Install the rear pillar trim.
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Component Location
1. Quarter fixed glass
...
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LOCK
The steering wheel locks to protect
against theft. The ignition key can be
removed only in the LOCK position.
When turning the ignition switch to the
LOCK position, push the key inward at
the ACC position and turn the key toward
the LOCK position.
ACC (Accessory)
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WARNING: In Canada, do not use
the 120 volt convenience cord in
commercial garages.
WARNING: This equipment has
arcing or sparking parts. Do not expose
to flammable vapors. Position this
equipment at least 18 in (450 mm)
above the floor.
WARNING: The AC wall plug must
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