Kia Cee'd: Manual Transaxle System / Manual Transaxle Repair procedures

Kia Cee'd JD Service Manual / Manual Transaxle System / Manual Transaxle System / Manual Transaxle Repair procedures

Removal

1.	Remove the air cleaner assembly. (Refer to Engine Mechanical System - "Air Cleaner")

2.	Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery")

3.	Disconnect the back up lamp switch (A).

4.	Disconnect the neutral switch connector (A).

5.	Remove the ground (A).

Remove the clutch tube bracket bolt (A).

Tightening torque :

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Remove the control cable.

(1)	Remove the control cable from the control shaft after removing the pins (A).

(2)

Loosen the control cable bracket bolts (B).

Tightening torque :

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Remove the transaxle upper mounting bolts (B) and the starter mounting bolts (A).

Tightening torque

(A) : 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

(B) : 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

9.	Remove the cowl top cover. (Refer to Body - "Cowl Top Cover")

10.	Install the engine support fixture (A). (Refer to Special Service Tools-"Engine support fixture assembly drawing")

11.	Remove the cover (A).

12.

Remove the transaxle mounting bracket bolts (A).

Tightening torque :

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

13.

Remove the transaxle support bracket (A).

Tightening torque :

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

14.	Remove the under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover")

15.	Remove the driveshaft assembly. (Refer to Driveshaft and axle - "Front Driveshaft")

16.	Remove the bracket (A).

17.	Remove the driveshaft heat protector (A).

18.

Remove the clutch release cylinder assembly (B) after removing the bolts (A).

Tightening torque :

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft

19.

Remove the roll rod bracket (C) after removing bolts (A, B).

Tightening torque :

(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

20.

Remove the mounting bolts (A, B) after supporting the transaxle by a jack.

Tightening torque :

(A) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

(B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

21.	Remove the transaxle while slowly lower the jack.

Be careful not to damage other system or parts near by when removing the transaxle assembly.

Installation

Replace the oil seal with a new one by using special tool (09431-26100) when oil leak occurred because of differential oil seal damage.

1.	Install in the reverse order of removal.

Manual Transaxle Components and components location

Components 1. Manual transaxle assembly 2. Manual transaxle support bracket 3. Clutch release bearing 4. Clutch release fork 5. Control cable brac ...

Back-up Lamp Switch Specifications

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