Kia Cee'd: Brake System / Master Cylinder Repair procedures

Kia Cee'd JD Service Manual / Brake System / Brake System / Master Cylinder Repair procedures

Removal [LHD]

1.	Turm ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the battery. (Refer to Engine Electrical system-"Battery")

3.	Remove the ECM. (Refer to Engine control / Fuel System -"Engine Control Module")

4.	Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

Remove the brake fluid from the master cylinder reservoir with a syringe.

•	Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.

Tightening torque:

ABS : 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

ESP : 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

7.	Remove the clutch hose (B). [MT only]

Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).

Tightening torque:

9.8 ~ 15.7 N.m (1.0 ~ 1.6 kgf.m, 7.2 ~ 11.2 lb-ft)

Removal [RHD]

1.	Turm ignition switch OFF and disconnect the negative (-) battery cable.

2.	Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

Remove the brake fluid from the master cylinder reservoir with a syringe.

•	Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.

Tightening torque:

ABS : 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

ESP : 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

5.	Remove the clutch hose (B). [MT only]

Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).

Tightening torque:

9.8 ~ 15.7 N.m (1.0 ~ 1.6 kgf.m, 7.2 ~ 11.2 lb-ft)

Installation

1.	Install in the reverse order of removal.

2.	After installation, bleed the brake system. (Refer to Brake system bleeding)

Master Cylinder Components and components location

Components [LHD] 1. Reservoir cap 2. Reservoir 3. Grommet 4. Master cylinder Components [RHD] 1. Reserv ...

Brake Line Components and components location

Components ...

Other information:

Kia Cee'd JD Service Manual: Specifications
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Kia Cee'd JD Owners Manual: Trailer Towing
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