Kia Cee'd: Brake System / Master Cylinder Repair procedures

Kia Cee'd JD Service Manual / Brake System / Brake System / Master Cylinder Repair procedures

Removal [LHD]

1.	Turm ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the battery. (Refer to Engine Electrical system-"Battery")

3.	Remove the ECM. (Refer to Engine control / Fuel System -"Engine Control Module")

4.	Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

Remove the brake fluid from the master cylinder reservoir with a syringe.

•	Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.

Tightening torque:

ABS : 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

ESP : 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

7.	Remove the clutch hose (B). [MT only]

Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).

Tightening torque:

9.8 ~ 15.7 N.m (1.0 ~ 1.6 kgf.m, 7.2 ~ 11.2 lb-ft)

Removal [RHD]

1.	Turm ignition switch OFF and disconnect the negative (-) battery cable.

2.	Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

Remove the brake fluid from the master cylinder reservoir with a syringe.

•	Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.

Tightening torque:

ABS : 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

ESP : 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

5.	Remove the clutch hose (B). [MT only]

Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).

Tightening torque:

9.8 ~ 15.7 N.m (1.0 ~ 1.6 kgf.m, 7.2 ~ 11.2 lb-ft)

Installation

1.	Install in the reverse order of removal.

2.	After installation, bleed the brake system. (Refer to Brake system bleeding)

Master Cylinder Components and components location

Components [LHD] 1. Reservoir cap 2. Reservoir 3. Grommet 4. Master cylinder Components [RHD] 1. Reserv ...

Brake Line Components and components location

Components ...

Other information:

Kia Cee'd JD Service Manual: Schematic diagrams
Circuit Diagram - ABS (1) Circuit Diagram - ABS (2) Circuit Diagram - ABS (3) ECU Connector Input/Output (ABS) Wire No. Designation Current max.permissible wire resistance ...

Kia Cee'd JD Owners Manual: Auto stop indicator
This indicator will illuminate when the engine enters the Idle Stop mode of the ISG (Idle Stop and Go) system. When the automatic starting occurrs, the auto stop indicator on the cluster will blink for 5 seconds. For more details, refer to the ISG (Idle Stop and Go) system in chapter 5 ...