Kia Cee'd: Brake System / Master Cylinder Repair procedures

Kia Cee'd JD Service Manual / Brake System / Brake System / Master Cylinder Repair procedures

Removal [LHD]
1.
Turm ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the battery.
(Refer to Engine Electrical system-"Battery")
3.
Remove the ECM.
(Refer to Engine control / Fuel System -"Engine Control Module")
4.
Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

5.
Remove the brake fluid from the master cylinder reservoir with a syringe.
  
Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
6.
Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.
Tightening torque:
ABS : 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)
ESP : 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

7.
Remove the clutch hose (B). [MT only]
8.
Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).
Tightening torque:
9.8 ~ 15.7 N.m (1.0 ~ 1.6 kgf.m, 7.2 ~ 11.2 lb-ft)

Removal [RHD]
1.
Turm ignition switch OFF and disconnect the negative (-) battery cable.
2.
Disconnect the brake fluid level switch connector (A), and remove the reservoir cap.

3.
Remove the brake fluid from the master cylinder reservoir with a syringe.
  
Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
4.
Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.
Tightening torque:
ABS : 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)
ESP : 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

5.
Remove the clutch hose (B). [MT only]
6.
Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).
Tightening torque:
9.8 ~ 15.7 N.m (1.0 ~ 1.6 kgf.m, 7.2 ~ 11.2 lb-ft)

Installation
1.
Install in the reverse order of removal.
2.
After installation, bleed the brake system.
(Refer to Brake system bleeding)
Master Cylinder Components and components location
Components [LHD]   1. Reservoir cap 2. Reservoir 3. Grommet 4. Master cylinder Components [RHD]   1. Reserv ...

Brake Line Components and components location
Components ...

Other information:

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Kia Cee'd JD Service Manual: Front Door Window Glass Repair procedures
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