Kia Cee'd: Clutch Release Fork and Clutch Release Bearing / Repair procedures

Kia Cee'd JD Service Manual / Clutch System / Clutch Release Fork and Clutch Release Bearing / Repair procedures

Removal
1.
Remove the transaxle assembly.
G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")
2.
Remove the clutch release bearing (A).

3.
Pull the clip (A).

4.
Remove the clutch release fork (A).

5.
Remove the boot (A).

Inspection
1.
Check for damage to boot.
2.
Check for deformation to clutch release fork.
3.
Check for deformation to clutch release bearing.
Installation
1.
Install the boot (A).

2.
Install the clip to the clutch release fork.
3.
Apply to grease in location A, B and C.
 
Location
Quantity (g)
Remarks
A
0.3 ~ 0.5
Release bearing & Fork
B
0.5 ~ 1.0
Release Fork & Fulcrum
C
0.4 ~ 0.8
Release cylinder & Fork

4.
Apply the grease to the hole surface of the clutch release bearing all around.
Specified grease: CASMOLY L9508
Amount: 0.5 ~ 1.0 g

5.
Install the clutch release fork (B), clutch release bearing (A).

6.
Install the transaxle assembly.
G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")
Components and components location
Components   1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4. Clutch release bearing ...

Concentric Slave Cylinder Assembly
...

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