Kia Cee'd: Manual Transaxle System / Manual Transaxle Repair procedures

Kia Cee'd JD Service Manual / Manual Transaxle System / Manual Transaxle System / Manual Transaxle Repair procedures

Removal

1.	Remove the air cleaner assembly. (Refer to Engine Mechanical System - "Air Cleaner")

2.	Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery")

3.	Disconnect the back up lamp switch (A).

4.	Disconnect the neutral switch connector (A).

5.	Remove the ground (A).

Remove the clutch tube bracket bolt (A).

Tightening torque :

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Remove the control cable.

(1)	Remove the control cable from the control shaft after removing the pins (A).

(2)

Loosen the control cable bracket bolts (B).

Tightening torque :

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Remove the transaxle upper mounting bolts (B) and the starter mounting bolts (A).

Tightening torque

(A) : 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

(B) : 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

9.	Remove the cowl top cover. (Refer to Body - "Cowl Top Cover")

10.	Install the engine support fixture (A). (Refer to Special Service Tools-"Engine support fixture assembly drawing")

11.	Remove the cover (A).

12.

Remove the transaxle mounting bracket bolts (A).

Tightening torque :

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

13.

Remove the transaxle support bracket (A).

Tightening torque :

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

14.	Remove the under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover")

15.	Remove the driveshaft assembly. (Refer to Driveshaft and axle - "Front Driveshaft")

16.	Remove the bracket (A).

17.	Remove the driveshaft heat protector (A).

18.

Remove the clutch release cylinder assembly (B) after removing the bolts (A).

Tightening torque :

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft

19.

Remove the roll rod bracket (C) after removing bolts (A, B).

Tightening torque :

(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

20.

Remove the mounting bolts (A, B) after supporting the transaxle by a jack.

Tightening torque :

(A) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

(B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

21.	Remove the transaxle while slowly lower the jack.

Be careful not to damage other system or parts near by when removing the transaxle assembly.

Installation

Replace the oil seal with a new one by using special tool (09431-26100) when oil leak occurred because of differential oil seal damage.

1.	Install in the reverse order of removal.

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