Kia Cee'd: Intake And Exhaust System / Intake Manifold Repair procedures

Kia Cee'd JD Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Repair procedures

Removal and Installation

1.	Remove the engine cover.

2.	Disconnect the battery negative terminal.

3.	Remove the air cleaner assembly. (Refer to Intake And Exhaust System-"Air Cleaner")

4.	Disconnect the injector extension connector (A), the VIS (Variable intake system) connector (B) and the PCSV (Purge control solenoid valve) connector (C).

5.	Disconnect the ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) connector (B). (Refer to Fuel System - "ETC System")

6.	Disconnect the knock sensor connector (A).

7.	Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) hose (B).

8.	Disconnect the vacuum hose (A) and the throttle body coolant hoses (B).

Unfasten the filler neck assembly mounting bolts (A).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

10.

Remove the intake manifold (A) with the gasket.

Tightening torque :

18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

When installing, replace with new gaskets.

When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

11.	Install in the reverse order of removal.

Intake Manifold Components and components location

Components 1. Intake manifold assembly 2. Intake manifold gasket 3. Electronic throttle body gasket 4. Electronic throttle body 5. Bracket ...

Exhaust Manifold Components and components location

Components 1. Heat protector 2. Exhaust manifold 3. Gasket 4. Exhaust manifold stay ...

Other information:

: Refueling Your Vehicle - Excluding: Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV)
WARNING: When refueling always shut the engine off and never allow sparks or open flames near the fuel tank filler valve. Never smoke or use a cell phone while refueling. Fuel vapor is extremely hazardous under certain conditions. Avoid inhaling excess fumes. WARNING: The fuel system may be u ...

: Electric Vehicle Information (If Equipped)
Power Flow The Power Flow information for your plug-in hybrid vehicle is available through the Home screen or under Apps. Vehicle Operational States Power will flow to or from the front and rear wheels depending on operational state and drive conditions. Idling: The vehicle is running and in ...