Kia Cee'd: Clutch Release Cylinder / Repair procedures
| 1. |
Check the clutch release cylinder for fluid leakage.
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| 2. |
Check the clutch release cylinder boot for damage.
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| 1. |
Drain the brake fluid through the bleed plug (A).
| •
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Do not spill brake fluid on the vehicle; it may damage
the paint if brake fluid does contact the paint, wash
it off immediately with water.
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| 2. |
Remove the clutch release cylinder assembly (C) after removing the tube
(B) and bolts (A-2ea).
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Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m,10.8 ~ 15.9 lb-ft)
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| 1. |
Install in the reverse order of removal.
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Apply the specified grease to the pushrod end.
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Specified grease: CASMOLY L9508
Quantity: 0.4 ~ 0.8 g
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| Clutch Release Cylinder Air Bleeding
Procedure |
| • |
Use the specified fluid. Avoid mixing different brands of fluid.
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| 1. |
After disconnecting a cap from the clutch release cylinder air bleeder,
insert a vinyl hose in the plug.
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| 2. |
Refill the clutch master cylinder with the specified fluid.
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Specified fluid: SAE J1703 (DOT 3 or DOT 4)
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| 3. |
Loosening the plug screw, press and release the clutch pedal about 10
times.
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| 4. |
Tighten the plug (A) during the clutch pedal pressed. Afterwards, raise
the pedal with a hand.
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| 5. |
After pressing the clutch pedal 3 times more, loosen the plug (A) and
re-tighten it with the pedal pressed. Raise it again, then.
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| 6. |
Repeat the step 4 two or three times.
(until there is no bubble in the fluid)
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Tightening torque:
6.8 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 5.0 ~ 7.2 lb-ft)
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| 7. |
Refill the clutch master cylinder with the specified fluid.
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Specified fluid: SAE J1703 (DOT 3 or DOT 4)
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Components
1. Union bolt
2. Gasket
3. Tube joint
4. Clutch tube
5. Valve plate
6. Valve spring
7. Bleeder screw
8. Release cylinder
...
Other information:
Kia Cee'd JD Service Manual: Schematic diagrams
Circuit Diagram - ABS (1)
Circuit Diagram - ABS (2)
Circuit Diagram - ABS (3)
ECU Connector Input/Output (ABS)
Wire No.
Designation
Current
max.permissible wire resistance ...
Kia Cee'd JD Owners Manual: Main fuse
Electrical equipments are not working
even though inner panel and engine
compartment fuses are not blown, or
many of these are not working at the
same time, it may has blown the main
fuse(Battery Fuse Terminal type) inside
of the battery(+) cap.
If the main fuse is blown, it must be
...
Components and components location
