Kia Cee'd: Clutch Release Fork and Clutch Release Bearing / Repair procedures

Kia Cee'd JD Service Manual / Clutch System / Clutch Release Fork and Clutch Release Bearing / Repair procedures

Removal

Remove the transaxle assembly.

G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")

2.	Remove the clutch release bearing (A).

3.	Pull the clip (A).

4.	Remove the clutch release fork (A).

5.	Remove the boot (A).

Inspection

1.	Check for damage to boot.

2.	Check for deformation to clutch release fork.

3.	Check for deformation to clutch release bearing.

Installation

1.	Install the boot (A).

2.	Install the clip to the clutch release fork.

Apply to grease in location A, B and C.

Location	Quantity (g)	Remarks
A	0.3 ~ 0.5	Release bearing & Fork
B	0.5 ~ 1.0	Release Fork & Fulcrum
C	0.4 ~ 0.8	Release cylinder & Fork

Apply the grease to the hole surface of the clutch release bearing all around.

Specified grease: CASMOLY L9508

Amount: 0.5 ~ 1.0 g

5.	Install the clutch release fork (B), clutch release bearing (A).

Install the transaxle assembly.

G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")

Components and components location

Components 1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4. Clutch release bearing ...

Concentric Slave Cylinder Assembly

...

Other information:

Kia Cee'd JD Owners Manual: System Setting
Memory Information Press the key Select [System] Select [Memory Information] This feature displays information related to system memory. (1) Using : Displays capacity currently in use (2) Capacity : Displays total capacity Voice Recognition Mode Setting Press the key Select [System ...

Kia Cee'd JD Owners Manual: Inside rearview mirror
Adjust the rearview mirror so that the center view through the rear window is seen. Make this adjustment before you start driving. WARNING - Rear visibility Do not place objects in the rear seat or cargo area which would interfere with your vision out the rear window. WARNING Do not ...