Kia Cee'd: Clutch Cover And Disc / Repair procedures

Removal
1.
Remove the transaxle assembly.
G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")
2.
Remove the clutch cover bolts. Be careful not to be bent or twist bolts. Loosen bolts in diagonal directions.

Inspection
1.
Inspect diaphragm spring wear which is in contact with a concentric slave cylinder bearing.
2.
Check the clutch cover and disc surface for wear or cracks.
3.
Check the clutch disc lining for slipping or oil marks.
4.
Measure the depth from a clutch lining surface to a rivet. If the measured value is less than the specification below, replace it.
Standard value
Clutch disc rivet depth (A): 0.3 mm (0.0118 in.)

Installation
  
If reinstalling used cover, the cover should be installed with its clutch disc as a set.
1.
Apply grease on a disc spline part and transaxle input shaft spline part as required.
Specified grease: CASMOLY L9508
Amount: 0.2 g
  
Possible problems when not following
When not applying: Excessive wear of splines and bad clutch operation can occur.
When excessively applying: Grease can be scattered by centrifugal force which can conaminate the clutch disc. This can cause a loss of friction force causing a slip.
2.
The 'T/M SIDE' marked surface should face the transaxle.
  
Possible problems when the disc is installed in the opposite direction.
Transaxle shift error or a strange sound can occur due to clutch separation.

3.
Install the clutch disc and the cover with SST (A: 09411-1P000).

4.
Install the clutch cover bolts. Not to be bent or twisted, Tighten them in diagonal directions.
Tightening torque:
Gasoline : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
Diesel : 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)
  
Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.
Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.

5.
Install the transaxle assembly.
G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.4 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.6 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.4 TCI-U2 (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 T-GDI (Refer to Manual Transaxle System - " Manual Transaxle")
Components and components location
Components   1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4. Clutch release bearing ...

Clutch Switch
...

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