Kia Cee'd: Fuel Delivery System / Delivery Pipe Repair procedures

Kia Cee'd JD Service Manual / Fuel System / Fuel Delivery System / Delivery Pipe Repair procedures

Removal
  
In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don’t do any repair work right after engine stops.
1.
Turn the ignition switch OFF and disconnect the battery negative (-) cable.
2.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - “Release Residual Pressure in Fuel Line”)
  
When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of “Release Residual Pressure in Fuel Line” work.
3.
Remove the intake manifold.
(Refer to Engine Mechanical System - "Intake Manifold")
4.
Disconnect the injector connectors (A) and the rail pressure sensor connector (B).
5.
Remove the high pressure fuel pipe (C).
6.
Remove the engine oil gauge.
7.
Remove the installation bolt (D), and then remove the delivery pipe and injector assembly from the engine.

Installation
  
Do not use already used injector fixing clip again.
  
Do not reuse the support disc.
Do not reuse the injector rubber washer.
Do not reuse the combustion seal.
  
Install the component with the specified torques.
Note that internal damage may occur when the component is dropped. In this case, use it after inspecting.
  
Apply engine oil to the injector O-ring.
Do not use already used injector O-ring again.
  
Do not use already used bolt again.
  
When insert the injector, be careful not to damage the injector tip.
1.
Installation is reverse of removal.
Delivery pipe installation bolt:
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)
High pressure fuel pipe installation nut:
26.5 ~ 32.4 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 lb-ft)
Accelerator Pedal Repair procedures
Removal 1. Turn the ignition switch OFF and disconnect the negative (-) battery cable. 2. Disconnect the accelerator position sens ...

High Pressure Fuel Pump Repair procedures
Removal    In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and inject ...

Other information:

Kia Cee'd JD Owners Manual: Aiming point
H1 : Height between the head lamp bulb center and ground (Low beam) H2 : Height between the head lamp bulb center and ground (High beam) H3 : Height between the fog lamp bulb center and ground W1 : Distance between the two head lamp bulbs centers (Low beam) W2 : Distance between the two head l ...

Kia Cee'd JD Owners Manual: Manual type
To adjust the headlight beam level according to the number of the passengers and the loading weight in the luggage area, turn the beam leveling switch. The higher the number of the switch is positioned, the lower the headlight beam level. Always keep the headlight beam at the proper l ...

© 2017-2026 www.kceed.com